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Aerospace CNC Milling Service

Are you looking for top-quality aerospace parts made with precision? Istar Machining offers aerospace CNC milling services that meet the highest standards in the industry. Our team uses the best machines and follows strict quality rules to make parts that you can trust for your planes, satellites, and other flying machines.

CNC Machining Parts

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Supports uploading of the following file formats: .STEP .STP .SLDPRT .STL .IPT .3MF .3DXML .PRT .SAT .DXF .X_T .X_B .JT .CATPART

20+ Years

Istar Machining's years in the industry

300,000 square feet

The size of Istar Machining's factory

300 CNC machines

Our CNC equipment count

1000 skilled workers

Istar's number of skilled machinists/operators

What Makes Our Aerospace CNC Milling Special

At Istar Machining, we focus on making flight-critical components with amazing accuracy. When parts need to be perfect, we deliver!

Feature

What It Means For You

Precision

Parts made with ±0.0005″ tolerance – that’s thinner than a human hair!

Materials We Work With

Titanium, Inconel, Aluminum 7075, and special carbon fiber parts

Our Machines

Top-of-the-line 5-axis CNC mills that can make complex shapes

Certifications

AS9100 and ITAR certified – required for defense and space projects

Quality Checks

Every part is tested with special machines to make sure it’s perfect

Size Options

We can make one test part or thousands of parts for big projects

Surface Finish

Super smooth surfaces that help parts move through air better

Parts We Make For The Sky

Our CNC milling service creates many important aerospace parts:

  • Engine parts – turbine blades and housings that must handle extreme heat
  • Wing and body parts – strong but light frames that keep planes in the air
  • Satellite parts – special components that work in space
  • Rocket parts – precision pieces for launches
  • Landing gear parts – sturdy components that help planes land safely
  • Control system housings – protective cases for important electronics

Materials We Master

Aerospace needs special materials, and our 5-axis machining experts know how to work with all of them:

  • Titanium – super strong but light metal used in critical parts
  • Aluminum 7075 – aircraft-grade aluminum that’s both strong and light
  • Inconel – special metal that can handle extreme heat in engines
  • Carbon fiber composites – advanced materials that are stronger than steel but much lighter
  • Special alloys – custom metal mixes made for specific aerospace needs

Why Choose Istar Machining For Aerospace Parts

1. Perfect Precision Every Time

When making parts for things that fly, being “close enough” isn’t good enough. Our machines can make parts with amazing accuracy – within 0.0005 inches! That’s why aerospace companies trust us with their most important parts.

2. Special Certifications

We follow the strict AS9100 and ITAR rules that are required for aerospace work. These certifications mean we meet the highest standards for making parts that go into aircraft and space vehicles.

3. Advanced Testing

Every part we make goes through detailed testing:

  • Special measuring machines check every dimension
  • Surface tests make sure parts are smooth enough
  • Strength tests confirm parts won’t break under stress
  • Special dye tests find tiny cracks that normal eyes can’t see

4. Experience With Aerospace Needs

Our team has years of experience making aerospace parts. We understand the special needs of this industry:

  • Parts that must be both strong and light
  • Materials that can handle extreme temperatures
  • Components that must work perfectly for years without failing
  • Parts that fit perfectly with other components

Our Aerospace CNC Milling Process

When you work with Istar Machining, here’s what happens:

  1. Design Review – We look at your plans and suggest improvements if needed
  2. Material Selection – We help choose the best metal or composite for your part
  3. Programming – Our experts program the CNC machines to make your part perfectly
  4. First Article – We make one part for testing and approval
  5. Production – After approval, we make all the parts you need
  6. Quality Control – Every part is checked carefully before shipping
  7. Documentation – You get complete records proving each part meets specifications

Types of Aerospace Projects We Handle

Our titanium CNC machining and other services support many aerospace sectors:

  • Commercial Aviation – parts for passenger and cargo planes
  • Military Aircraft – components for defense planes and helicopters
  • Space Systems – parts for satellites and launch vehicles
  • Drone Technology – lightweight components for unmanned aircraft
  • Research & Development – prototypes for testing new aerospace ideas

Ready For Takeoff?

When you need aerospace parts that meet the highest standards for precision and quality, Istar Machining is your trusted partner. Our dedicated team of experts and advanced CNC machines are ready to bring your aerospace projects to life.

Contact us today to discuss your aerospace CNC milling needs, or upload your design files for a quick quote. At Istar Machining, we’re helping build the future of flight, one precision part at a time!

Frequently Asked Question

A: Yes! We use special materials tested to work in space temperatures.

A: Usually 2-4 weeks, depending on how complex the part is and what material you choose.

A: Absolutely! Our prototype CNC milling service can make one test part, or we can make thousands of parts for big projects.

A: Yes, we provide full documentation for all materials used, which is critical for aerospace traceability.

A: We use advanced testing equipment and follow strict aerospace industry standards for all parts.

Please enable JavaScript in your browser to complete this form.
Click or drag files to this area to upload.You can upload up to 5 files.
Supports uploading of the following file formats: .step, .stp, .iges, .igs, .x_t, .x_b, .sat, .sldprt, .sldasm, .ipt, .iam, .prt, .asm, .pdf, .dwg, .dxf
Please enable JavaScript in your browser to complete this form.
Click or drag files to this area to upload.You can upload up to 5 files.
Supports uploading of the following file formats: .step, .stp, .iges, .igs, .x_t, .x_b, .sat, .sldprt, .sldasm, .ipt, .iam, .prt, .asm, .pdf, .dwg, .dxf