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Aerospace Tube Bending Service
Are you looking for top-quality aerospace tube bending? At Istar Machining, we make complex aerospace tubes with care and skill. Our team works with many materials and can bend tubes to fit your exact needs.
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20+ Years
Istar Machining's years in the industry
300,000 square feet
The size of Istar Machining's factory
300 CNC machines
Our CNC equipment count
1000 skilled workers
Istar's number of skilled machinists/operators
What We Do
We bend tubes for airplanes, rockets, and space vehicles. Our service helps make parts that must work perfectly every time. From small fuel lines to big air ducts, we can do it all!
Our CNC machining service gives perfect results on every job.
Our Aerospace Tube Bending Capabilities
What We Measure | What We Can Do | How We Use It | Why It Matters |
Tube Size | 1/8″ to 6″ OD | For small fuel lines to large air ducts | “We can bend tiny tubes for control systems or big ducts for air flow” |
Materials We Use | Aluminum, Stainless Steel, Titanium, Inconel®, Copper-Nickel | For engines, cold systems, parts that won’t rust | “We bend tough Inconel® 718 for jet engines and titanium for satellite fuel lines” |
How Precise We Are | Within ±0.005″ | For control systems, moving parts, landing gear | “Our bends are so exact they meet the strictest aerospace rules” |
Certifications We Have | AS9100, NADCAP, ITAR, ISO 9001 | For defense jobs, NASA work, commercial planes | “We follow all the rules to keep your data safe and quality high” |
Bending Methods | CNC Mandrel, Rotary Draw | For complex shapes, tight turns, thin walls | “Our CNC machines make perfect bends even on thin tubes” |
Testing We Do | Pressure Tests, 3D Scans, X-rays | For leak-proof fuel systems, high-pressure lines | “We test every tube because failure is not an option at 30,000 feet” |
How Fast We Work | 15 days normal, 72-hour rush | For AOG (Aircraft on Ground) emergencies | “When you need parts fast, our 24/7 emergency team keeps planes flying” |
Extra Services | Welding, Flaring, Design Help | For complete systems | “We help from design to finished parts” |
Why Choose Istar Machining?
1. Expert Knowledge
Our team understands aerospace tube bending deeply. We know what works for:
- Commercial planes
- Defense systems
- Space equipment
With our 5-axis machining skills, we can handle the most complex parts.
2. Perfect Materials
We bend many aerospace-grade materials:
- Aluminum 6061-T6 (light and strong)
- Stainless Steel 304/316 (won’t rust)
- Titanium Grade 5/9 (very strong but light)
- Inconel® 625/718 (works in very hot places)
- Copper-Nickel (stops corrosion)
3. High-Tech Bending
Our CNC mandrel bending machines make perfect bends every time. We can:
- Bend tubes with walls as thin as 0.020″
- Make complex shapes with many bends
- Keep the tube round even at tight corners
- Make parts that fit perfectly first time
4. Tough Testing
We check every tube with:
- X-ray tests to see inside the bends
- Pressure tests to find any leaks
- 3D scanning to make sure the shape is perfect
Our CNC tube forming process ensures quality at every step.
Applications We Serve
Commercial Aircraft
- Fuel lines that never leak
- Air systems that control temperature
- Hydraulic tubes that move flight controls
Defense & Space
- Missile guidance systems
- Satellite cooling lines
- Drone hydraulic systems
Aerospace Manufacturers
- Prototype parts for new designs
- Small batch production
- Replacement parts for older aircraft
Our Quality Promise
At Istar Machining, quality comes first. Our aerospace tube bending service meets:
- AS9100 aerospace standard
- NADCAP special process rules
- ITAR security requirements
- ISO 9001 quality systems
Every tube we bend gets tested and comes with full documentation.
Our Process
- Design Review: We look at your design and suggest improvements
- Material Selection: We help pick the right tube material
- CNC Programming: Our experts program the perfect bending sequence
- Production: We bend your tubes with precision
- Testing: Every part gets tested fully
- Documentation: You get complete records for each part
For complex parts, we also offer CNC prototype machining to test designs before full production.
Industries We Serve
- Commercial Aviation: Boeing, Airbus, regional jets
- Defense: Military aircraft, missiles, ground systems
- Space: Rockets, satellites, space stations
- UAVs/Drones: Control systems, fuel delivery
- Aviation Maintenance: Replacement parts and upgrades
Why Tubes Matter in Aerospace
Aerospace tubes must be perfect because they:
- Carry fuel that could catch fire if leaked
- Move hot air where a failure could cause damage
- Control flight systems where any mistake is dangerous
- Must be light but strong to save fuel
- Need to last for decades without problems
Get Started with Istar Machining
Ready to work with the best in aerospace tube bending? Our team is ready to help with your next project.
We offer:
- Fast quotes (usually within 24 hours)
- Design help to improve your parts
- Rush service when you need it fast
- Full testing and documentation
- On-time delivery, every time
Contact Istar Machining today to learn how our aerospace tube bending service can help your project succeed!
Ready to Start Your Next CNC Machining Project?
Let Istar Machining’s 20+ years of expertise and comprehensive machining capabilities bring your designs to life. Use CNC machining with a proven partner. Request a quote today for competitive pricing and expert support for your custom parts.
WhatsApp / Phone
+86 18770974054
Address
303, Building 3, Xinggang Tongchuanghui, Fuhai Street, Baoan District, Shenzhen, Guangdong, China 518103
