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Expert Aluminum Part Machining Service

Aluminum part machining is when we cut and shape aluminum to make parts that work just right for your project. At Istar Machining, we use special machines called CNC (Computer Numerical Control) machines to make aluminum parts that are super exact and high-quality.

Our 5-axis machining service can make even the most tricky shapes that other companies can’t do. We work with all kinds of aluminum like 6061-T6 and 7075-T6 that are strong but light.

CNC Machining Parts

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Supports uploading of the following file formats: .STEP .STP .SLDPRT .STL .IPT .3MF .3DXML .PRT .SAT .DXF .X_T .X_B .JT .CATPART

20+ Years

Istar Machining's years in the industry

300,000 square feet

The size of Istar Machining's factory

300 CNC machines

Our CNC equipment count

1000 skilled workers

Istar's number of skilled machinists/operators

Why Choose Aluminum for Your Parts?

Aluminum is great for many reasons:

  • Light weight – It doesn’t weigh much but is still strong
  • Won’t rust – It stands up to water and weather
  • Conducts heat – It helps keep things cool
  • Can be recycled – 90% of our aluminum chips get reused
  • Looks nice – We can make it shiny or colorful with anodizing

Our Aluminum Machining Skills

Here’s what makes our aluminum CNC machining special:

What We Can Do

How Good We Are

Why It Matters

Super Exact Measurements

Down to ±0.001mm

Your parts fit perfectly every time

5-Axis CNC Machining

Complex shapes possible

Makes parts that other methods can’t

Special Finishes

Anodizing in many colors

Parts look great and resist wear

Fast Prototypes

Ready in 3-5 days

Test your ideas quickly

Big Production Runs

Discounts on large orders

Save money when you need many parts

Swiss-Type Lathes

For tiny precise parts

Perfect for small detailed work

DFM Help

Free design advice

Saves you 25% on materials

Who Uses Our Aluminum Parts?

Our custom aluminum machining helps many different industries:

Aerospace

We make lightweight brackets and structural parts that help planes fly safely. Our work meets AS9100 standards that the aerospace industry requires.

Medical Devices

We make surgical tools and parts for imaging equipment that doctors use. Everything we make is clean enough to meet FDA rules.

Electric Vehicles

Our aluminum parts like battery housings help keep electric cars cool while they run. Aluminum’s great at moving heat away from hot spots.

Consumer Electronics

We make heat sinks and custom enclosures that keep your devices cool and protected. Our parts can even block electromagnetic interference (EMI).

The Istar Machining Process

When you work with us, here’s what happens:

  1. Design Help: We look at your CAD files for free and suggest ways to make your part better and cheaper.
  2. Quick Prototypes: We can make test parts in just 3-5 days so you can try out your ideas fast.
  3. Production: Once you’re happy with the prototype, we can make as many parts as you need.
  4. Special Finishes: We can add color with anodizing, make parts super smooth with bead blasting, or add your logo with laser engraving.

Our CNC milling and CNC turning services can handle just about any aluminum project you can think of!

Why Our Customers Love Us

People choose Istar Machining because:

  • Our machines are super modern with high-speed 24,000 RPM spindles
  • We ship parts all over the world while following strict export rules
  • We care about the planet and recycle almost all our aluminum waste
  • We’re certified with ISO 9001 for quality you can trust
  • Our parts are made right here with careful attention to details

Aluminum Types We Work With

We work with many different kinds of aluminum:

  • 6061-T6: Good all-around aluminum that’s easy to machine
  • 7075-T6: Super strong for parts that need extra strength
  • 2024: Used a lot in aircraft parts
  • And many more special types for specific needs

Our experts can help you pick the right type for your project.

Get Your Parts Made Fast

Ready to get started? Here’s how:

  • Upload your CAD files for an instant price quote
  • Email our engineers if you have questions about your design
  • Try us out and get free anodizing on your first order with code ALU100

Don’t settle for parts that are “close enough.” At Istar Machining, we deliver perfect aluminum parts every time.

Contact us today to see how our precision CNC machining can help your next project succeed!

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