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Do you need steel parts that look good and fight rust? Many shops say you can’t anodize steel. This makes picking the right finish hard. You want parts that won’t rust and still look nice. But what can you do with steel?
At Istar Machining, we see this problem a lot. Customers ask us if steel can be anodized like aluminum. They want to know what works best for their steel parts.
Steel parts rust fast. This costs you money and time. When parts fail, you have to make new ones. And that’s not all:
Steel is strong, but it needs help to last. The right finish is key.
Yes, steel can be anodized – but it’s not the best choice for most parts. Let’s look at what works and what doesn’t.
Steel anodizing is when we use electricity to make a thin layer on steel. It’s not the same as aluminum anodizing. Here’s how it works:
But this thin layer isn’t very strong. It can chip and won’t stop rust well.
Let’s see the facts from our tests:
Feature | Steel Anodizing | Aluminum Anodizing | Black Oxide Coating | Powder Coating |
Layer Type | Magnetite (Fe₃O₄) | Alumina (Al₂O₃) | Fe₃O₄/black oxide | Epoxy/polyester polymer |
Stops Rust | Not well | Very well | OK | Very well |
Hardness | 170 HV → 524 HV | 150–300 HV → 500–800 HV | Not hard | Not hard |
Cost | High | Medium | Low | Medium |
Color Choices | Just black | Many colors | Just black | All colors |
Uses | Few parts, looks only | Many parts | Tools, screws | Outdoor parts |
At Istar Machining, we’ve found that less than 5% of shops use steel anodizing. That’s because it costs 2-3 times more than other options and doesn’t work as well.
After making thousands of steel parts, we know what works best:
This is a good choice for:
Black oxide makes a thin black layer that looks nice. It costs less than anodizing and works better on steel.
This is best for:
Powder coating puts a thick plastic layer on steel. It stops rust very well. At Istar Machining, we can make powder coated parts in any color.
This works well for:
Plating puts a thin metal layer on steel. This stops rust and looks nice. It lasts a long time too.
Sometimes the best fix is to use stainless steel instead. It costs more but:
Steel anodizing can work for:
We did a test on steel parts to see how anodizing works:
Test | Before Treatment | After Treatment | How Much Better |
Hardness | 170 | 524 | 208% |
Smoothness | 1.26 | 0.15 | 88% smoother |
Rust Resistance | Rusts fast | OK in salt spray | Better |
Layer Thickness | None | 25–40 μm | New layer |
No. It helps a little but needs more help to stop rust. For rust-proof parts, use powder coating or zinc plating.
Yes, but it’s not needed. Stainless steel already fights rust well. If you want color on stainless, try other coatings.
2-3 times more than aluminum anodizing. For most jobs, black oxide or powder coating costs less and works better.
1-3 years in normal use. Powder coating can last 10+ years. Zinc plating lasts 5-10 years.
At Istar Machining, we know steel parts. We make thousands of parts each month with many finishes. We can help you pick what works best:
Our CNC machining service makes perfect parts first. Then we add the right finish so they last.
Now you know that steel anodizing is not the best choice for most parts. But you have good options that work better and cost less.
Want to learn more about steel finishes? Or need custom steel parts that last? Talk to us at Istar Machining. We can make the parts you need with the right finish.
Visit our custom steel machining page to see what we can do. Or call us now to get a quote for your parts.
Remember, the right finish makes your steel parts:
Don’t let rust ruin your steel parts. Pick the right finish from the start.