Let Istar help you get started on your project with our experience and know-how!
Upload your design files and production requirements and we will get back to you within 30 minutes!
Upload your design files and production requirements and we will get back to you within 30 minutes!
Are you looking for a top-notch way to get custom aluminium profiles for your project? Our CNC aluminium extrusion service at Istar Machining is just what you need! We take aluminium bars and shape them into exactly what you want with our special machines.
Supports uploading of the following file formats: .STEP .STP .SLDPRT .STL .IPT .3MF .3DXML .PRT .SAT .DXF .X_T .X_B .JT .CATPART
Istar Machining's years in the industry
The size of Istar Machining's factory
Our CNC equipment count
Istar's number of skilled machinists/operators
We work with many types of aluminium that are perfect for different jobs:
Material Grades | What It’s Good For | Strength Level |
6061, 6063 | Cars, building parts | Strong and bendy |
7075, 2017A | Airplane parts | Super strong |
All our work is super precise — we can make things with tiny differences of just ±0.1mm to ±0.5mm! This means parts that fit together perfectly every time.
Our CNC machining service uses these steps to make your aluminium parts:
Our aluminium CNC machining can do so many things:
Our aluminium extrusions work great in many different jobs:
We make lightweight parts for cars that help them use less gas. Our parts are perfect for EV battery trays and chassis parts that need to be strong but not heavy.
Our aerospace CNC milling creates parts that meet the super-strict AS9100 rules that airplane makers require. We make UAV frames and wing brackets that are light but very strong.
Builders love our window systems and curtain walls that look great and keep the weather out. Our parts have special coatings so they don’t rust or get damaged outside.
We make heat sinks that keep electronics cool and device housings that protect what’s inside. Our 6063-T5 aluminium is great at moving heat away from hot parts.
Solar panel frames need to be light, strong, and last for many years outside. We make frames with perfect mounting holes for easy setup.
Factories use our T-slot frames to build all kinds of machines. The pieces fit together like building blocks to make assembly lines and robot supports.
Here’s why companies pick us for their aluminium extrusion needs:
Our CNC extrusion service isn’t just basic work. We can do things that make your parts special:
We have over 30,000 different molds to make almost any shape you can think of! If we don’t have it, we’ll make a new one just for you.
Your parts can be:
We can make tiny parts for phones or huge parts for buildings – up to 6 meters long!
Getting your custom aluminium parts is easy:
Don’t wait to get the perfect aluminium parts for your needs. At Istar Machining, we combine precision CNC machining with years of experience to make parts that work perfectly.
Contact us today to discuss your project or get a free quote. We’ll show you why companies
CNC aluminium extrusion is when we push soft, heated aluminium through a shaped opening to make long pieces with the same shape all the way through. Then we use computer-controlled machines to cut, drill, and shape these pieces to match your exact needs.
Most standard shapes have no extra cost. Custom shapes start at $600 for a mold you can use again and again.
Yes! We can make as few as 10 pieces for testing, or up to 100,000+ for big jobs.
We work with STEP, IGES, and DWG files. We’ll check your design for free and suggest any changes to make it better for manufacturing.
Aluminium extrusions can last 20+ years, even outside! With proper coating, they won’t rust or break down.