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CNC Aluminium Prototyping
Are you looking for a way to make your ideas into real metal parts quickly? Istar Machining can help! We make parts from aluminium that are perfect for testing your designs before you make lots of them. Our CNC aluminium prototyping service is fast, exact, and won’t break your bank.
- Light but strong
- Rust-resistant
- Easy to change if needed
- Ready in just 1-5 days
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Supports uploading of the following file formats: .STEP .STP .SLDPRT .STL .IPT .3MF .3DXML .PRT .SAT .DXF .X_T .X_B .JT .CATPART
- All uploads are secure and confidential.
20+ Years
Istar Machining's years in the industry
300,000 square feet
The size of Istar Machining's factory
300 CNC machines
Our CNC equipment count
1000 skilled workers
Istar's number of skilled machinists/operators
Materials We Use
We work with the best aluminium grades for your projects:
Material Type | Best For | Special Features |
6061-T6 | Everyday parts, car parts, bike frames | Good all-around strength, easy to work with |
7075-T651 | Airplane parts, high-stress items | Super strong, used when parts must not fail |
Anodized Aluminium | Pretty parts, parts that need to last outdoors | Colored coating that protects from rust |
Custom Alloys | Special jobs with unique needs | Made to fit exactly what you need |
Want to learn more about our materials? Check out our aluminum CNC machining page!
How We Make Your Parts
At Istar Machining, we follow a clear step-by-step process:
- Send us your design file – We can work with most computer design files
- We check if it can be made – Our experts look for any problems
- Pick your aluminium type – We help you choose the best material
- Our machines cut your part – With amazing detail (as small as a human hair!)
- We make it look nice – Smooth edges, remove marks, add color if needed
- Check that everything is perfect – Measure to make sure it’s exactly right
- Ship to you fast – Get your parts in just 1-5 days
Our process is built to be fast, with no wasted time. If you need to test ideas quickly, our CNC prototype machining is the perfect answer.
What Makes Our CNC Aluminium Prototyping Special
Amazing Precision
We can make parts within ±0.005 inches of your design. That’s thinner than a piece of paper! This means parts fit together perfectly.
Super Fast Turnaround
Need parts in a hurry? We can deliver your CNC aluminium prototypes in as little as 1-5 days. No more waiting weeks for test parts!
Parts That Look Great
We don’t just make parts that work – we make parts that look amazing too. With options like:
- Smooth, polished finishes
- Colored anodizing
- Bead blasted matte look
- Powder coating for extra protection
Big or Small, We Make It All
Our machines can handle parts up to 60 inches long. From tiny medical device parts to big car frame pieces, we’ve got you covered.
Certified Quality
With ISO 9001 certification, you can be sure every part meets the highest standards. For airplane parts, we have special AS9100 approval too.
Industries We Help
Istar Machining makes aluminium prototypes for many different fields:
- Aerospace: Light, strong parts that must be perfect every time
- Automotive: Engine parts, custom car parts, racing components
- Medical Devices: Clean, exact parts for life-saving equipment
- Consumer Electronics: Sleek housings, heat sinks, durable frames
- Robotics: Moving parts that need to be light but tough
Need something for a special field? Our aluminum CNC milling experts can help!
Why Pick Istar Machining?
When you choose Istar Machining for your CNC aluminium prototyping, you get:
- 15+ years of experience working with top companies
- Free design help to make your parts better and cheaper
- No minimum orders – even one part is OK!
- Perfect parts every time thanks to our quality checks
- Batch discounts when you need more than 100 parts
How to Order
Getting started with Istar Machining is easy:
- Send us your design file (we take STP, IGES, and most CAD formats)
- Get a price quote within 12 hours
- Approve your quote and we start making
- Receive perfect parts in 1-5 days
Real Benefits of CNC Aluminium Prototyping
Working with Istar Machining for your prototypes gives you real advantages:
- Test before you invest – Try designs before spending on full production
- Impress investors – Show working models, not just drawings
- Find problems early – Discover design issues when they’re cheap to fix
- Get to market faster – Reduce development time by weeks or months
- Save money – Avoid costly mistakes in production
Get Your Prototype Started Today!
Don’t wait to bring your ideas to life! Istar Machining is ready to help with your CNC aluminium prototyping needs.
Visit our CNC aluminium prototyping page to learn more, or contact us today for a free quote. Our friendly experts are ready to answer any questions and help you get started.
With Istar Machining, your perfect aluminium prototype is just days away. Let us help you make your ideas real!
Frequently Asked Question
CNC aluminium prototyping means using computer-controlled machines to cut shapes out of aluminium blocks.
At Istar Machining, we use top-notch materials and machines to make your ideas come to life fast. Need precision CNC machining? We’ve got you covered!
Our machines can handle parts up to 60 inches x 30 inches x 20 inches. That’s bigger than most other shops!
Yes! Our anodizing process can match almost any color. Just tell us what you need.
We can make features as small as 0.01 inches – about the width of a human hair!
We can make from 1 to 1,000 parts quickly. Single prototypes or small batches are our specialty!
Yes! We can use stronger alloys like 7075-T651 or add heat treatments for extra strength.
Yes! Our ±0.005 inch tolerance means parts will fit just right, every time.
