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Composite CNC Machining
Composite CNC machining is a special way to shape and cut materials made from two or more different substances mixed together. At Istar Machining, we use high-tech computer-controlled machines to make exact parts from these strong but light materials.
Our team works with many types of composites like carbon fiber, fiberglass, and Kevlar®. These materials are super strong but also very light, which makes them perfect for planes, cars, sports gear, and medical tools.
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23 Years
Istar Machining's years in the industry
300,000 square feet
The size of Istar Machining's factory
300 CNC machines
Our CNC equipment count
1000 skilled workers
Istar's number of skilled machinists/operators
Why Choose Composite CNC Machining?
Composite materials give you special benefits that regular materials like metal or plastic can’t match:
- Incredibly strong yet much lighter than metal
- Can be shaped into complex forms that would be hard to make with other materials
- Resist corrosion and don’t wear out easily
- Keep their shape even when hot or cold
- Absorb vibrations better than metals
At Istar Machining, our 5 axis machining equipment lets us make even the most complex composite parts with perfect precision.
Industries We Serve
Our composite CNC machining helps many different industries:
Composite Materials We Work With
At Istar Machining, we have years of experience working with many different composite materials:
Our Composite CNC Machining Equipment
We use only the best tools and machines for working with composites:
Machine Type | What It Does | Why It Matters |
5-axis CNC machines | Cuts material from 5 different angles | Makes complex shapes with fewer setups, saving time |
Diamond-coated carbide tools | Cuts tough composites without wearing down | Creates clean edges on carbon fiber without fraying |
High-speed spindles (24k–48k RPM) | Spins cutting tools very fast | Perfect for detailed work on medical parts |
Dust extraction systems | Removes harmful dust while cutting | Keeps workspace safe when cutting fiberglass |
Ultrasonic edge trimming | Uses sound waves to cut cleanly | Makes smooth edges on bike frames and sports equipment |
Benefits of Choosing Istar Machining
When you work with us, you get:
Expert Knowledge
We understand how different composites behave when machined
Perfect Precision
Our parts meet the tightest tolerances (±0.003" or better)
Quality Control
Every part is checked multiple times
Fast Delivery
5-10 days for most orders, with rush options available
Problem Solving
We can help if your design needs adjustments
Fair Pricing
Competitive rates for all projects
Our Composite CNC Machining Process
At Istar Machining, we follow a careful step-by-step process:
Design Optimization
First, we look at your design and make sure it will work well with CNC machining. We use special computer programs to plan the best way to cut your part.
Material-Specific Tooling
We pick the exact right tools for each material:
Diamond-coated end mills for carbon fiber
Special drill bits for fiberglass
Carbide tools for aramid fibers
5-Axis Machining
Our advanced machines can cut from any angle, which means:
Complex shapes are possible
Fewer setups needed
Better accuracy
Smoother surfaces
Post-Processing
After machining, we:
Remove any rough edges
Clean the parts thoroughly
Check every measurement
Make sure the finish is perfect
Get Started with Istar Machining Today!
Ready to bring your composite project to life? Istar Machining is your trusted partner for precision composite CNC machining. With our advanced equipment, expert team, and dedication to quality, we’ll help you create perfect parts every time.
Contact us today to:
- Get a free quote
- Discuss your project needs
- Upload your CAD files for review
- Ask questions about materials or processes
Email: [email protected]
Frequently Asked Question
Most composite CNC machining services cost between $50-$250 per hour, depending on the material and complexity. Special materials like PEEK cost about 20% more than standard options like G10.
Yes! We use special ultrasonic cutting tools and diamond-coated bits that give clean edges without fraying or delamination.
Most orders take 5-10 days, but we have rush options for urgent needs. Larger orders of 100+ parts might take slightly longer.
We regularly achieve tolerances of ±0.003″ for most composite materials, and can reach ±0.001″ for critical dimensions when needed.
Yes, we can provide clear coat finishes, painting, polishing, and other surface treatments for composite parts.
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