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Lexan CNC Machining Service
Discover Istar Machining’s expert Lexan CNC machining services. Learn about Lexan’s exceptional strength and clarity, our precise techniques, and the diverse applications we cater to. From prototypes to large-scale production, we transform Lexan into your exact specifications.
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20+ Years
Istar Machining's years in the industry
300,000 square feet
The size of Istar Machining's factory
300 CNC machines
Our CNC equipment count
1000 skilled workers
Istar's number of skilled machinists/operators
What is Lexan CNC Machining?
Lexan is a super strong type of plastic that’s 250 times stronger than glass! At Istar Machining, we use special computer-controlled tools to cut and shape this amazing material into parts that are both tough and clear. Our Lexan CNC machining takes solid blocks or sheets of Lexan and transforms them into exactly what you need – from small parts to big panels.
Why Choose Lexan for Your Parts?
Lexan is a special type of polycarbonate that offers many benefits:
- Super strong and won’t break easily
- Crystal clear like glass but much tougher
- Stays strong in hot and cold temperatures (-40°C to 120°C)
- UV-resistant so it won’t turn yellow in sunlight
- Lightweight compared to glass or metal
- Safe for use in food and medical settings
Our Lexan CNC Machining Services
At Istar Machining, we offer complete Lexan machining solutions:
Ways We Work With Lexan:
- 5-axis machining for complex shapes
- CNC routing for smooth edges and details
- CNC milling for precise cuts and features
- Laser cutting for thin sheets
- Drilling for perfect holes
- Polishing for crystal-clear finish
What We Can Make:
Our team can create almost anything from Lexan, including:
- Protective shields and barriers
- Clear panels for displays and machines
- Medical device parts and covers
- Light guides and lenses
- Instrument covers that need to be see-through
- Custom prototypes for new product ideas
Industries We Serve
Lexan parts made through CNC prototype machining are used in many important fields:
Industry | Common Uses | Why Lexan Works Great |
Aerospace | Cockpit windows, sensor covers | Lightweight, impact-resistant, clear |
Automotive | Headlight lenses, dashboard panels | Stands up to vibration and temperature changes |
Medical | Surgical tool housings, imaging devices | Can be sterilized, stays clear, FDA-compliant |
Electronics | LED light guides, touchscreen covers | Excellent optical clarity, durable |
Food | Equipment guards, viewing windows | Safe for food contact, easy to clean |
Security | Protective barriers, riot shields | Extremely impact resistant |
Technical Details: How We Machine Lexan
When working with Lexan at Istar Machining, we follow special steps to get perfect results:
- Design Review: We check your design to make sure it will work with Lexan
- Material Prep: We prepare the Lexan to prevent stress cracks
- Special Tooling: We use special drill bits and cutters made just for plastics
- No Heat: We control speeds to keep Lexan cool during cutting
- Careful Handling: We protect the surface from scratches
- Quality Checks: We measure everything to ensure perfect fit
Our Technical Capabilities:
- Thickness Range: From thin 0.5mm sheets to thick 150mm blocks
- Size Capacity: Parts up to 48″ x 24″ x 12″
- Tolerance: As precise as ±0.001″ (that’s thinner than a human hair!)
- Surface Finish: From functional to mirror-polished
Types of Lexan We Work With
We machine many kinds of Lexan to match your needs:
- Lexan 9034: Great for general use
- Lexan 940A: Extra UV protection for outdoor use
- Lexan 143R: Super tough for industrial applications
Special Finishes and Treatments
After machining your Lexan parts, we can add these special touches:
- Mirror Polishing: For crystal clear parts
- Anti-Scratch Coating: Makes parts last longer
- UV Protection: Prevents yellowing in sunlight
- Anti-Fog Treatment: Keeps parts clear in humid conditions
- Custom Color Tinting: Add colors while keeping transparency
Why Choose Istar Machining for Lexan CNC Services?
When you need quality Lexan parts, Istar Machining stands out:
- Expert Knowledge: We understand how to work with Lexan properly
- Quick Turnaround: Get prototypes in 72 hours
- No Minimum Orders: From one part to thousands
- Quality Guaranteed: We check every part carefully
- Competitive Pricing: Great value without cutting corners
- Design Help: We can help improve your designs for better results
The Process: From Your Idea to Finished Parts
Working with Istar Machining is easy:
- Share Your Design: Send us your CAD files or even just your ideas
- Get a Quick Quote: We’ll tell you costs and timelines fast
- Review and Approve: We’ll make sure everything is perfect before starting
- Production: We’ll make your parts with care and precision
- Quality Check: Every part is inspected to meet exact specifications
- Safe Delivery: Your parts arrive on time and well-protected
Common Applications of Our Lexan CNC Services
Our customers use our CNC plastic machining for many cool products:
- Safety Shields: For machines and workers
- Display Cases: For stores and museums
- Medical Devices: For hospitals and labs
- Lighting Components: For bright, clear light
- Prototype Models: For testing new products
- Scientific Equipment: For research labs
Get Started With Your Lexan CNC Project Today
Ready to bring your ideas to life with custom Lexan parts? Istar Machining is here to help!
- Request a quote today
- Upload your CAD files for fast pricing
- Talk to our experts about your project
Contact us now to experience the Istar Machining difference!
Frequently Asked Question
A: Lexan machining costs more than some plastics but gives you much better strength and clarity. We offer competitive pricing.
A: We can produce prototypes in as little as 72 hours. Larger orders typically take 1-2 weeks.
A: Lexan is much stronger than acrylic (about 30 times stronger) and can handle impacts that would shatter acrylic.
A: Yes! Our special techniques keep Lexan clear without the clouding that poor machining can cause.
A: We can work with sheets up to 48″ x 24″ and can join larger pieces for bigger projects.
A: Yes, Lexan is FDA-approved for food contact when properly finished.
