Ultem CNC Machining Service

What is Ultem?

Ultem (also called PEI) is a special plastic that can:

• Stay strong in very hot places (up to 340°F)
• Not break down when touching harsh chemicals
• Not conduct electricity (works as an insulator)
• Meet FDA rules for medical use
• Be flame-retardant (doesn’t catch fire easily)

These amazing features make Ultem perfect for aerospace parts, medical tools, and electronics where normal plastic would melt or break.

Our Ultem Machining Capabilities

At Istar Machining, we have the tools and know-how to turn Ultem into exactly what you need:

Industries We Serve

Aerospace

Aerospace companies need parts that are light but strong and won’t burn. Our Ultem CNC machining service creates complex Ultem parts like:

• Brackets that won’t catch fire
• Sensor housings that protect delicate equipment
• UAV (drone) components that stay light

Medical Devices

Doctors and hospitals need tools that can be cleaned in high heat. Our medical CNC machining service makes:

• Surgical tools that can be sterilized
• MRI machine parts that won’t interfere with scanning
• Device housings that meet FDA rules

Electronics

Electronic manufacturers need non-conductive parts for sensitive equipment. We make:

• Insulators that don’t conduct electricity
• RF connectors for communication devices
• Semiconductor equipment parts with low outgassing

Automotive

Car makers need parts that can handle engine heat. Our automotive CNC machining creates:

• Under-hood components that won’t melt
• Sensor mounts near hot areas
• EV battery insulators for safety

Why Choose Istar Machining for Ultem Parts?

1. Expert Material Knowledge: We understand how to machine Ultem correctly to prevent warping or damage.
2. Precision Focus: Our team delivers parts with ±0.005 mm tolerance – that’s thinner than a human hair!
3. Speed When You Need It: Get working Ultem parts in just 3 days for rush jobs.
4. Quality Guarantees: All parts checked with precise measuring tools before shipping.
5. Cost-Effective Solutions: We help you design parts that use material efficiently to save money.

The Ultem Machining Process

When you work with Istar Machining, here’s what happens:

1. Upload Your Design: Send us your CAD files (STP, IGES, or X_T formats)
2. Get Expert Feedback: Our engineers check if your design works well with Ultem
3. Precision Machining: Your parts are made on our certified CNC machines
4. Quality Checking: Every dimension is measured to ensure it meets your specs
5. Secure Delivery: Parts packaged carefully and shipped worldwide

Comparing Ultem Grades

Not sure which type of Ultem you need? Here’s a simple comparison:

Real-World Applications

Our customers use our Ultem parts in amazing ways:

• Aerospace company needed flame-retardant brackets for a new aircraft design – delivered in 5 days
• Medical device maker required autoclavable surgical tools with ±0.002mm tolerance – met all specs
• Electronics manufacturer needed non-conductive housings for sensitive testing equipment – delivered 1,000 units on schedule

Getting Started with Your Ultem Project

Ready to get your Ultem parts made? It’s easy:

1. Request a Quote: Upload your design files or contact us directly
2. Review Our Feedback: Get expert input on how to make your parts better
3. Approve Production: Once you’re happy with the plan, we start machining
4. Receive Perfect Parts: Get your Ultem components delivered on time

Our Certifications and Quality Guarantees

At Istar Machining, we take quality seriously:

• ISO 9001 certified processes
• AS9100 aerospace standards
• ISO 13485 for medical devices
• ITAR compliance for defense projects

Each part goes through rigorous inspection before shipping to ensure it meets your exact specs.

Customer Testimonials

“Istar Machining delivered our aerospace Ultem components with perfect ±0.005mm tolerances. Their precision CNC machining expertise is unmatched.” – Aerospace Engineering Director

“Our medical devices require perfect execution. Istar’s custom CNC machining of Ultem parts exceeded our expectations for quality and delivery time.” – Medical Device Manufacturer

Contact Us Today

Don’t settle for plastic parts that can’t handle the heat or pressure. Choose Istar Machining’s Ultem CNC machining service for components that perform in the most demanding environments.

• Get a Quote in 1 Hour
• Free Design Feedback
• 24/7 Support

Call us today or visit our website to upload your design files and start your Ultem project!