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Titanium CNC Milling
Are you looking for super-strong parts that won’t break or rust? Titanium CNC milling might be just what you need! At Istar Machining, we turn tough titanium metal into amazing parts for planes, medical tools, race cars, and more.
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20+ Years
Istar Machining's years in the industry
300,000 square feet
The size of Istar Machining's factory
300 CNC machines
Our CNC equipment count
1000 skilled workers
Istar's number of skilled machinists/operators
What Makes Titanium Special?
Titanium is like a superhero among metals:
- Super strong but weighs less than steel
- Won’t rust even in saltwater
- Safe for the body (doctors love it!)
- Works in very hot places without melting
- Looks cool with its silver-gray color
But titanium is also very hard to cut – that’s why you need experts like us at Istar Machining who know all the tricks!
Our Titanium CNC Milling Services
Our 5-axis machining centers can make almost any shape you can dream up. Here’s what we offer:
Service Type | What We Can Do | Why It’s Cool |
Precision Milling | Parts exact to ±0.0005″ (thinner than a hair!) | Your parts fit perfectly every time |
Custom Shapes | Complex curves, holes, pockets, threads | Get exactly the design you need |
Surface Finishing | Mirror polish to rough texture | Choose how your part looks and feels |
Small-to-Large Parts | Tiny medical screws to big airplane parts | One shop for all your needs |
Fast Turnaround | 3-15 days depending on size | Get your parts when you need them |
Materials We Work With
We don’t just work with basic titanium. We can make parts from many special types:
- Ti-6Al-4V (Grade 5) – The most popular type, super strong
- CP Titanium – Super pure for medical parts
- Ti-3Al-2.5V – Great for tubes and pipes
- Other special grades – Just ask us!
How We Make Titanium Parts Better Than Anyone
Making titanium parts is really hard. The metal is tough on tools and can get too hot when cutting. But we’ve solved these problems with special methods:
1. Special Cooling Methods
We use high-pressure coolant (1,000+ psi!) that shoots right at the cutting spot. This keeps the metal from getting too hot and makes our tools last longer.
2. Super-Tough Tools
We use tools with special coatings like TiAlN that can handle titanium’s toughness. Our Kennametal HARVI Ultra 8X tools are made just for cutting titanium.
3. Smart Cutting Paths
We use trochoidal milling and other smart cutting methods that make smooth cuts without stressing the metal or our tools.
4. Expert Checking
We check parts while we’re making them and after they’re done with super-accurate measuring tools. This makes sure you get perfect parts every time.
Industries We Serve
Our titanium parts are used in many important industries:
Aerospace
We make aerospace machined components that need to be light but super strong:
- Engine mounts
- Turbine blades
- Structural brackets
- Landing gear parts
Medical
Our medical CNC machining creates parts that are safe to use in the human body:
- Orthopedic implants
- Surgical tools
- Dental implants
- Medical device housings
Automotive
Racing and sports cars use our lightweight yet strong parts:
- Connecting rods
- Valve springs
- Exhaust parts
- Racing suspension parts
Energy
Parts that won’t rust in harsh environments:
- Valve components
- Heat exchangers
- Pump parts
- Offshore equipment
Why Choose Istar Machining for Your Titanium Parts?
When you need titanium parts, here’s why we’re your best choice:
- 15+ years experience working with tough metals
- Advanced 5-axis machines that can make any shape
- Certified quality with ISO 9001 and AS9100 standards
- Quick delivery so you’re never waiting too long
- Expert advice on how to design parts that work better and cost less
Our Titanium CNC Process
Here’s how we turn your ideas into amazing titanium parts:
- You send us your design (CAD file or even just a sketch)
- We check it to make sure it will work well in titanium
- You approve our plan and price
- We program our machines with special titanium-friendly settings
- Our expert machinists make your parts using the right tools and techniques
- Quality team checks every dimension
- Surface finishing makes your parts look and perform great
- Quick shipping gets parts to you fast
Titanium Milling Tips for Perfect Parts
Want to know how we get such good results? Here are some of our secrets:
- We use slower cutting speeds (60-200 SFM) than with other metals
- Our chip loads stay between 0.001-0.005″ per tooth
- Sharp tools only – we replace them often to keep cuts clean
- Rigid setups prevent vibration that can ruin parts
- Constant tool engagement keeps cutting forces steady
Ready to Get Started with Your Titanium Project?
Getting amazing titanium parts is easy:
- Send us your design files
- Get a free quote within 24 hours
- Approve and we’ll start making your parts
Don’t have detailed designs yet? No problem! Our engineering team can help you create the perfect design for CNC milling.
Contact Istar Machining today to discuss your titanium CNC milling project!
Frequently Asked Question
Yes! We can machine titanium to medical standards with surface finishes as smooth as 8 microinches Ra. All our medical parts meet ASTM F136 standards.
For small, simple parts, we can sometimes deliver in just 3 days. More complex parts usually take 5-15 days, depending on size and quantity.
Titanium parts do cost more than aluminum or steel because:
- The raw material costs more
- Tools wear out faster
- Machining takes longer But we work hard to keep costs reasonable while maintaining quality!
Our larger machines can handle parts up to 40″ × 20″ × 15″. For bigger parts, we can make them in sections and join them.
