CNC Tube Forming Service

What Is CNC Tube Forming?

CNC tube forming uses computer-controlled machines to bend, shape, and cut tubes with high precision. At Istar Machining, we use advanced technology to create perfect tube parts every time.

Want to learn more about our other metal services? Check out our custom metal machining for a full range of solutions!

Materials We Work With

We can form tubes made from many different materials:

All our materials meet strict industry standards (ASTM/ASME compliant) to ensure quality and safety.

Industries We Serve

Our CNC tube forming service helps many different industries:

1. Automotive

We make parts for cars and trucks including:

• Exhaust systems that last longer
• Hydraulic lines that won’t leak
• Roll cages that keep drivers safe
• Fuel lines that handle high pressure

2. Aerospace

For aircraft and spacecraft, we create:

• Fuel lines with perfect bends
• Air ducts that control airflow
• Structural frames that are both light and strong

Our aerospace customers love our attention to detail. Learn more about our specialized aerospace tube bending services!

3. Industrial Machinery

For factories and plants, we make:

• Hydraulic systems that work under pressure
• Conveyor components that keep production moving
• Custom pipes for specialized equipment

4. Medical Equipment

We create tubes for:

• Surgical tools that doctors rely on
• Imaging devices that help diagnose illness
• Medical equipment frames that must be sterile

5. Construction

For buildings and structures:

• Handrails with smooth, safe bends
• HVAC ducting for air systems
• Decorative elements that look great

6. Energy Sector

We help with:

• Oil and gas pipelines that won’t fail
• Solar panel frames that stand up to weather
• Wind turbine components that last for years

Our CNC Tube Forming Capabilities

At Istar Machining, we offer complete tube forming solutions:

Tube Sizes We Handle

• Tube Diameter Range: From tiny 3/16″ tubes up to big 8″ diameter tubes
• Wall Thickness: From thin-wall to heavy-duty thick tubes

Precision and Quality

• Tight Tolerances: We achieve ±0.005″ accuracy even on tough bends
• Surface Finish Options: Polished, powder-coated, or anodized finishes available
• Quality Control: Every part checked with ISO 9001-certified inspections

Advanced Techniques

We use several methods to shape tubes perfectly:

1. Rotary Draw Bending – For smooth, wrinkle-free bends
2. Mandrel Bending – Prevents tube collapse on tight bends
3. Multi-Axis Bending – Creates complex 3D shapes in a single setup
4. End Forming – Shapes tube ends for perfect connections

Benefits of Our CNC Tube Forming Service

1. Perfect Consistency

Every tube we make is exactly like the one before it. This means your parts will always fit together right.

2. Complex Shapes Made Simple

We can form tubes into shapes that would be impossible by hand. This lets you design better products.

3. No Minimum Order Size

Whether you need one tube for a prototype or thousands for production, we can help.

4. Fast Turnaround

We understand when you need parts quickly:

• Prototype Tubes: 10-15 days
• Production Runs: 30-60 days

5. Material Savings

Our smart planning means less waste. We use computer programs to get the most from every piece of material.

6. One-Stop Solution

Besides tube forming, we offer:

• CNC tube cutting for precise lengths
• CNC tube bending for perfect curves
• Welding and finishing services

The Tube Forming Process at Istar Machining

1. Design Consultation

First, we talk about what you need. Our engineers help make sure your design will work well.

2. Material Selection

We help pick the right material for your project – balancing strength, weight, cost, and other factors.

3. Programming

Our experts create the computer instructions that will guide our machines.

4. Forming

The CNC machines carefully bend and shape your tubes with amazing accuracy.

5. Quality Check

Every tube is checked against strict standards to make sure it’s perfect.

6. Finishing

If needed, we add coatings, polish, or other finishes to protect the tubes and make them look great.

Common Applications of Our CNC Formed Tubes

• Automotive: Exhaust systems, roll cages, hydraulic lines
• Aerospace: Ducting, fuel lines, structural frames
• Medical: Surgical tool handles, equipment frameworks
• Furniture: Chair frames, table supports, decorative elements
• Exercise Equipment: Bike frames, weight machines, treadmill components
• Plumbing: Complex pipe systems where standard fittings won’t work
• Art Installations: Curved elements for sculptures and displays

Why Choose Istar Machining for CNC Tube Forming

1. Experience: Years of expertise in forming complex tube shapes
2. Quality: ISO 9001-certified processes ensure perfect results
3. Technology: Latest CNC equipment for the best accuracy
4. Service: Friendly experts who help with your project from start to finish
5. Value: Competitive pricing without sacrificing quality
6. Support: Technical advice to improve your designs