Tube Laser CNC Cutting Service

What is CNC Tube Laser Cutting?

CNC tube laser cutting is a modern method for cutting metal tubes using highly focused laser beams. At Istar Machining, we utilize advanced computer systems to precisely guide these lasers, ensuring accurate cuts in tubes. This technology offers significant advantages over traditional cutting methods, including increased speed, enhanced precision, and cleaner cut edges. Our top-quality tube laser cutting services are integral to the production of components for diverse industries such as automotive, construction, and many others.

What We Can Cut For You

Why Choose Our Tube Laser Cutting Service?

1. Super Exact Cuts We achieve an impressive accuracy of ±0.004″, which is finer than a human hair. This level of precision ensures perfect component fit during assembly.
2. Cuts Any Shape You Need Our advanced laser CNC cutting machines are capable of creating:
   • Slots
   • Tabs
   • Threads
   • Bevels
   • 3D shapes
   • Tiny holes all over (perforations)
3. No Messy Edges Our laser cutting process results in clean and smooth edges, eliminating the need for time-consuming post-processing like filing. This significantly accelerates your production timeline.
4. Works With Many Materials We have the expertise to cut various types of metal tubes, including:
   • Steel pipes for buildings
   • Stainless steel for food equipment
   • Aluminum for lightweight parts
   • Copper tubes for water systems
   • Titanium for high-strength applications
5. Saves Money and Time Our CNC tube cutting service offers:
   • 3x faster cutting speeds compared to traditional methods.
   • Material optimization through specialized software, resulting in 15-20% material savings.
   • Elimination of secondary finishing operations.
   • The ability to produce large quantities of identical parts quickly and accurately.

How Our Tube Laser Cutting Works

Diagram showing the 4-step process of tube laser cutting

1. Send Us Your Design: Provide us with your design files in formats such as DXF, DWG, STEP, or IGES.
2. We Create A Plan: Our intelligent software analyzes your design to determine the most efficient cutting strategy.
3. Laser Cutting Happens: Our powerful 4kW+ fiber lasers execute precise cuts on your tubes according to the plan.
4. Quality Check: We conduct thorough inspections to ensure every part meets your specifications before shipment.

What Can You Make With Tube Laser Cut Parts?

For Cars and Trucks

• Exhaust pipes
• Roll cages
• Seat frames
• Hydraulic brake lines

For Buildings

• Metal stair railings
• Support beams
• HVAC air ducts
• Decorative metal elements

For Airplanes

• Fuel lines
• Lightweight frames
• Component brackets

For Medical Equipment

• Hospital equipment stands
• Specialized bed frames
• Surgical tool components

For Energy Systems

• Solar panel frames
• Oil and gas pipe joints
• Wind turbine parts

Our Cutting-Edge Equipment

At Istar Machining, we utilize Bystronic ByTube Star 130 fiber lasers, renowned for their advanced capabilities in tube cutting. Our equipment features:

• 6-axis systems allowing for multi-directional cutting of complex geometries.
• Specialized clamping mechanisms that secure tubes without causing deformation.
• Intelligent camera systems that inspect tubes and automatically adjust cutting parameters for optimal results.
• Powerful 4kW lasers capable of efficiently cutting through various metal thicknesses.

Why Our Customers Trust Us

• 26+ Years Experience: Over two decades of expertise in metal cutting.
• 1,200+ Projects: A proven track record of successful collaborations.
• Zero-Scrap Promise: Commitment to maximizing material utilization and minimizing waste.
• On-Time Delivery: Reliable and punctual delivery of your finished parts.
• Free Design Help: Our experts can review your designs and offer suggestions for optimization and cost reduction. Our combined expertise in 5-axis machining and tube laser cutting ensures the highest quality parts.

Industries We Serve

Collage of various industries using tube laser cut parts

• Automotive: Manufacturing strong and lightweight parts for cars, trucks, and racing vehicles.
• Construction: Providing precise-cut components for efficient and accurate building assembly.
• Aerospace: Delivering high-reliability parts crucial for aircraft structural integrity.
• Medical: Producing clean and accurate metal parts for essential medical equipment.

Energy: Fabricating durable components for oil rigs, solar farms, and wind turbines.

Our Quality Promise

At Istar Machining, quality is our top priority. Every tube we cut adheres to strict standards for dimensional accuracy, shape conformity, and surface finish. Your satisfaction is guaranteed, and we are committed to making it right if any issues arise. Contact us today to discover why businesses of all sizes rely on us for their critical metal tube cutting projects!