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HPL CNC Cutting Services by Istar Machining: Precision, Speed, and Quality
High-Pressure Laminate (HPL) sheets need special care when cut. At Istar Machining, we use computer-controlled machines to cut HPL with amazing precision. Our service is perfect for making signs, wall panels, and furniture parts that look great and last long.
HPL is tough material made of layers of kraft paper soaked in resin and pressed together under high heat and pressure. It’s hard to cut by hand, but our 5-axis CNC routers with special spindles make perfect cuts every time. This means your projects will have clean edges and exact measurements.
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Supports uploading of the following file formats: .STEP .STP .SLDPRT .STL .IPT .3MF .3DXML .PRT .SAT .DXF .X_T .X_B .JT .CATPART
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20+ Years
Istar Machining's years in the industry
300,000 square feet
The size of Istar Machining's factory
300 CNC machines
Our CNC equipment count
1000 skilled workers
Istar's number of skilled machinists/operators
Why Choose Istar Machining for HPL CNC Cutting?
When you need HPL cut right, we deliver:
- ±0.1mm cutting tolerance (that’s thinner than a human hair!)
- No chipping on your expensive HPL sheets
- Fast turnaround for urgent projects
- Expert advice on the best cutting methods for your design
Our team has years of experience working with all brands of HPL including Formica, Wilsonart, and fire-rated HPL for special projects.
How Our HPL CNC Cutting Works
1. Upload Your Design
Send us your file in DXF, DWG, AI, or STEP format. Don’t have a file? Our team can help create one for you!
2. Material Selection
We work with HPL sheets from 3mm to 30mm thick, including:
- Standard HPL
- Fire-resistant HPL
- Moisture-resistant HPL
- Decorative HPL with patterns
3. Smart Programming
Our AI nesting software places your parts on the sheet to waste less material. This saves you money and is better for the planet!
4. Precision Cutting
We use compression spiral bits made of carbide that stay sharp longer. These special tools cut from both directions to prevent the HPL from chipping.
5. Clean Finishing
Our dust extraction systems catch 99% of dust during cutting, keeping your parts clean and ready to use.
Technical Details That Matter
Feature | Our Specification | Why It Matters |
Machine Type | 5-axis CNC routers | Allows for complex shapes and curves |
Spindle Speed | 24,000 RPM | Smoother cuts with less heat damage |
Tolerance | ±0.1mm | Parts fit together perfectly |
Kerf Width | 0.2-0.5mm | Tight fit for assembled parts |
Max Sheet Size | 4′ x 8′ (standard) | Handles full commercial sheets |
Dust Management | Festool extraction system | Clean work environment and parts |
As part of our commitment to quality, all our HPL cutting services use OSHA-compliant dust collection systems to protect both our workers and your materials from dust damage.
Perfect Uses for Our HPL CNC Cutting Services
Architectural Applications
- Wall panels for offices and public spaces
- Elevator cab interiors with custom designs
- Column wraps with perfect seams
- Washroom partitions with precise hole placement
Commercial & Retail
- Store fixtures and displays
- ADA-compliant signage with tactile elements
- Reception desks with corporate logos
- Kiosks and point-of-purchase displays
Industrial Uses
- Electrical insulation boards
- CNC router tabletops
- Machine guards and safety shields
- Control panels with clean cutouts
Our CNC cutting service isn’t limited to flat cuts. We can also create curved surfaces, 3D contours, and intricate patterns thanks to our advanced 5-axis machines.
What Makes Our Tooling Special
The secret to perfect HPL cutting is using the right tools. We invest in:
- Anti-vibration spindles that prevent wobble and keep cuts smooth
- Dynamic tool wear monitoring using Renishaw probes to detect when a bit needs changing
- Automated tool changing so we can use the perfect bit for each part of your job
These technologies mean your HPL parts have burr-free edges that need little or no sanding, saving you time and effort on your project.
Dust Management – A Critical Factor
HPL dust is very fine and can cause problems if not properly managed. Our enclosed CNC systems connect to industrial-grade dust extraction units that:
- Capture 99% of HPL dust during cutting
- Filter the air to keep your parts clean
- Protect both machines and operators
- Meet all OSHA safety standards
This clean process means your parts arrive ready to use, not covered in dust that needs to be cleaned off.
File Preparation Made Easy
Getting your design ready for HPL cutting is simple. We accept:
- Vector files (AI/DXF) for 2D cutting
- 3D files (STEP) for contoured surfaces
- CAD drawings with dimensions
Our 5-axis CNC routing experts can help optimize your files for the best results. If you need help with file preparation, just ask!
Benefits of CNC Cutting vs. Traditional Methods
Feature | CNC Cutting | Hand Cutting |
Precision | ±0.1mm accuracy | Varies with skill |
Repeatability | 100% identical parts | Each piece slightly different |
Complex Shapes | Easily achievable | Difficult or impossible |
Edge Quality | Smooth, consistent | Requires manual finishing |
Speed | Fast, even for complex parts | Slow for detailed work |
Material Waste | Minimized with nesting software | Often higher waste |
Our Certifications and Quality Standards
At Istar Machining, quality isn’t just a promise—it’s proven through our adherence to:
- ISO 9013 certified cutting quality
- CE compliant machinery and processes
- FDA standards for food-safe applications when required
These certifications ensure that when we say we’ll deliver precision, we actually do.
Why Customers Choose Istar Machining
“We needed 200 HPL panels cut with precision for a hotel project. Istar Machining delivered everything on time with perfect cuts. The ease of assembly on-site saved us days of work.” – John D., Commercial Contractor
“As an exhibit designer, I need unusual shapes cut perfectly. The 5-axis capabilities at Istar Machining let me create displays that wouldn’t be possible otherwise.” – Sarah T., Exhibit Designer
Ready to Start Your HPL CNC Cutting Project?
Getting started with precision CNC machining for your HPL project is easy:
- Upload your designs for a free quote
- Approve your estimate and select material options
- Receive your perfectly cut HPL parts in as little as 3-5 business days
For large projects or ongoing needs, ask about our bulk order discounts and scheduled production options.
Our Equipment Makes the Difference
Our HPL cutting operation uses the latest technology:
- SYIL CNC Machines with adaptive feed technology
- High-speed 24,000 RPM spindles for smooth cuts
- Festool extraction systems for dust-free operation
- Renishaw probes for quality verification
This equipment combined with our skilled operators ensures that your HPL cutting project will meet or exceed your expectations.
Contact Istar Machining Today
Don’t settle for less than perfect when it comes to your HPL cutting needs. Contact Istar Machining today to discuss your project requirements and get a free quote.
We’re ready to help you turn your designs into perfectly cut HPL components!
Frequently Asked Question
Yes! Our 5-axis CNC machines can create beautiful curved elements and 3D contoured surfaces. Perfect for making things like curved reception desks or wall features.
For internal corners, we can achieve a radius as small as 1/8″ (3.175mm). For external cuts, we can go even finer depending on material thickness.
We use compression spiral bits that cut downward on top and upward on the bottom of the sheet. This prevents chipping on both faces of your HPL.
Absolutely! We can cut precise holes for screws, bolts, cam locks, and other hardware. Just include these in your design files.
Yes, we can provide edge polishing and UV coating as additional services to give your HPL parts a professional finish.
