Medical Components Machining Service

What We Do

At Istar Machining, we make special medical parts with our high-tech machines. Our tools can cut metal and plastic into the exact shapes doctors and hospitals need for helping patients. We follow all the important medical rules to make sure our parts are safe to use in healthcare.

Why Choose Our Medical Machining Services

• Unmatched Precision: We make parts that are super accurate – as tiny as a human hair!
• Strict Compliance: We follow strict medical rules like ISO 13485 and FDA standards.
• Medical-Grade Materials: We can work with special medical materials that are safe for the body.
• 100% Inspection: We check every part 100% to make sure it’s perfect.
• Flexible Production: We can make one test part or thousands of parts for your needs.

Materials We Work With

We can machine many different materials that are safe to use in medical tools and implants:

Our Medical Machining Equipment

We use the best machines to make medical parts with perfect precision:

• Advanced CNC Milling Centers: Machines that can cut complex shapes from all sides.
• Swiss Screw Machines: For tiny, detailed parts like screws and tubes.
• Wire EDM: For cutting super-precise shapes in metal.
• Advanced Measuring Tools: That can check sizes down to 0.0001″ (thinner than a human hair!).

What We Can Make for You

1. Orthopedic Implants We make bone screws, spinal rods, and joint replacement parts from titanium. These parts have special textures that help them bond with bone.
2. Surgical Tools Our precision CNC machining creates sharp drill bits, tool handles, and parts for robotic surgery. Doctors need tools that work perfectly every time.
3. Diagnostic Equipment We make tiny parts for blood testing machines, MRI equipment, and patient monitors that need to be very accurate.
4. Wearable Medical Devices Our medical CNC machining creates parts for insulin pumps, hearing aids, and other devices that patients wear.

How We Ensure Quality

At Istar Machining, we check everything carefully:

• We test all materials to make sure they’re pure and safe.
• We measure every part with special tools to confirm it’s the right size.
• We use special cleaning methods to remove all tiny bits of dust.
• We can polish surfaces to be super smooth for parts that go in the body.
• We make sure parts can be safely sterilized in hospitals.

Our Process

Our Process Diagram

• First talk: We discuss what medical parts you need.
• Design review: Our engineers check your designs to make sure they’ll work.
• Material selection: We help pick the right medical-grade materials.
• Prototype: We make a test part for you to try.
• Testing: We check that the part meets all requirements.
• Production: We make as many parts as you need.
• Quality check: We inspect every single part.
• Clean packaging: We package parts in a clean room to keep them safe.

Industries We Help 

• Hospitals and Clinics: Surgical tools and equipment parts
• Medical Device Companies: Parts for new healthcare inventions
• Orthopedic Specialists: Bone and joint replacement components
• Research Labs: Custom tools for medical research
• Dental Practices: Tools and implant components

Example Projects

Our team at Istar Machining has made:

• Tiny titanium screws for spine surgery that are stronger than bone.
• Complex parts for robotic surgery systems that need to move precisely.
• Custom titanium CNC machined implants that match a patient’s exact body shape.
• Ultra-thin tubes for delivering medicine to exact spots in the body.

Certifications and Standards

We follow all the important rules for medical manufacturing:

• ISO 13485: Special medical device quality system
• FDA 21 CFR Part 820: US rules for medical manufacturing
• ISO 10993: Tests to make sure materials are safe for the body
• RoHS: Rules about harmful substances

Get Started with Istar Machining

Ready to make your medical parts? Here’s how:

1. Send us your design: We accept CAD files in many formats.
2. Get a quote: We’ll tell you the cost and timeline quickly.
3. Approve your prototype: See a sample before full production.
4. Receive perfect parts: Get your medical components delivered on time.